Quality Control Machines

Quality Control Machines

Essential for a range of industries that rely on detection of harmful contaminant materials in food processing and packaging lines, our quality control machines include X-Ray, Metal Detectors & Checkweighers offer non-destructive quality control solutions & food standards compliance for the food industries around the globe..

Vision Inspection Systems

Bizerba vision inspection systems rejects incorrectly labeled products, leaking packages and unreadable barcodes during food production. Easy-to-use machine vision systems offers high level of flexibility and adaptability to existing systems and can be integrated easily within conveyor lines with dynamic checkweighers.
Whether you are checking jars, food containers (trays) or glass bottles, these machines are capable of operating at high speeds, allowing manufacturers to maintain throughput without compromising label and package quality.

 

Bizerba BVS ®- L maxx

BVS®-L maxx automatically checks label position and texts. When integrated with inline dynamic Checkweigher, the system will add another level or protection on your production line by rejecting any over filled and under filled packages. In addition, the system automatically controls the label position, texts and film color. Any package that do not confirm to the programmed or set criteria will be rejected. You can also check the package sizes and barcodes. A great product for fresh produce manufacturers, the system rejects any out dated product by verifying the pack date with programmed date range to ensure out dated products do not reach your customers.

Bizerba ThermoSecure L

ThermoSecure L checks the sealing seams, label and information on the top and bottom side of the packages. The stand-alone inspection device detects non-confirming packages prior to cartoning and rejects them if there are product deviations.
ThermoSecure L prevents extensive rework, claims and product recalls due to non-confirming packages. Thus, ThermoSecure L ensures that only flawless products reach the market. Since the product images are saved in the production and relevant products reports are generated, the inspection system contributes to a complete traceability of the production.

Checkweigher

Optimize quality assurance of pre-packaged, equalized food products. Our checkweighers control the package flow, classify and sort goods via freely definable or legally stipulated weight classes. Production data is available in paper as also in digital form.

 

Whether you are checking jars, food containers (trays) or glass bottles, these machines are capable of operating at high speeds, allowing manufacturers to maintain throughput without compromising label and package quality.

 

CWFmaxx – Dynamic Process Scale

CWFmaxx checkweighers are mainly used in food processing companies which have to meticulously clean their systems. The stainless steel housing is suitable for use in hygienic environments. It controls the package flow by categorizing and sorting goods via freely definable weight classes where the actual weight is compared with the reference weight stored in the database and over / underweight packages are rejected from the production line via pushers.

CWPmaxx – Dynamic Process Scale

CWPmaxx series is ideally suited for use in the most difficult industrial environments. The hygienic design particularly required in the production area of the food industry is exemplary. The CWPmaxx weighs and checks unpackaged products or open packages. The CWPmaxx is used where intensive wet cleaning occurs and IP69 protection is required. The open design facilitates cleaning and minimizes product deposits.

Raptor Checkweigher

The Raptor is a highly accurate, fully integrated checkweighing system, specifically designed for high care food production environments.

The Raptor is employed to verify the weight of each product and reject non-conforming packs. The system has been designed, engineered, and constructed to the highest care/food grade engineering standards. It is capable of processing packaged products up to 8 kg.

STANDARD SIZES AND SPECS

Belt Widths200mm, 300mm, 400mm
Line Height:800mm +/-35mm
Weighing Capacity:50g – 8kg
Product Lengths:Up to 400mm

Raptor XL Caseweighing System

The Raptor XL is a highly accurate, fully integrated caseweighing system, specifically designed to suit any large bag or case application.

The Raptor XL is employed to verify the weight of each product within tolerances or using another weighing system. The Raptor XL has been designed, engineered, and constructed to the highest care/food grade engineering standards.

STANDARD SIZES AND SPECS

Belt Widths500mm
Line Height:800mm +/-35mm
Weighing Capacity:Regular:25kg,Heavy-Duty:50kg

Raptor Combination System

The Raptor is a highly accurate, fully integrated checkweighing and metal detection combination system, specifically designed for high care food production environments.

The Raptor is employed to verify the weight and inspect for metal contaminants of each product and reject non-conforming packs. The system has been designed, engineered and constructed to the highestcare/food grade engineering standards. It is capable of processing packaged products.

STANDARD SIZES AND SPECS

Belt Widths200mm, 300mm, 400mm
Line Height:800mm +/-35mm
Weighing Capacity:50g – 8kg
Product Lengths:Up to 400mm

Metal Detectors

The metal detectors have a high detection precision and will eliminate metal contaminated products. Our range of Metal Detectors are easy to use with intuitive full color touchscreens and icon-driven menus as well as offer fast inspection and product set up with variable frequencies, optimizing the system for each product type.
Available in different models, our metal detectors are made for products ranging from small ready meals through to blocks of cheese, soups, sauces, meat, poultry and pharmaceutical pills and tablets.

 

IQ3+ Metal Detector

The IQ3+ series of variable-frequency metal detectors are designed to inspect products for metal contaminants in the food, pharmaceutical and packaging industries. You can either purchase them as search head that can be integrated into a larger packaging line or as a standalone conveyor unit with automatic reject stations.

Insight Ffv (Free Fall Vertical) Metal Detector

High throughput rates coupled with best-in-class sensitivity make the INSIGHT VF system ideal for the detection and rejection of metallic contaminates during the handling of free falling materials either at the beginning of a production line or at any suitable point in manufacturing. This metal detector is perfect for processing cereals, cocoa, coffee, sugar, spices, dried fruits, flour, milk powder, rice, chemical granules and plastic pellets.

Insight Throat Metal Detector

INSIGHT throat (waferthin) metal detector is designed to be installed between gravity feed hoppers, Multihead weighers and bagging machines. The system can be integrated with control systems on bagging machines or multi-head weighers for maximum efficiency and total quality assurance.

Interceptor Metal Detector

nterceptor Metal Detectors improve stainless steel detection capabilities up to 100%, reducing waste and costly false rejects in challenging applications. Optimized for inspecting more difficult “wet” products such as meat, dairy and other conductive products, the Interceptor simultaneously analyzes multiple frequencies over a broad spectrum to clearly distinguish the signal generated by the product from any metal contaminants. Interceptors are available in either stainless steel or aluminum construction.

Interceptor DF Metal Detector

The Interceptor DF uses a simultaneous multi-frequency operation that effectively processes the transmission and reception of multiple frequencies continuously over a broad spectrum. Developed with Divergent Field technology, it is the world’s first metal detector to use multiple field directions. This greatly improves the detection of ultra-thin contaminants that are often encountered in processing lines, facilitating a significant improvement in detection capabilities.

X-Ray Inspection

X-Ray inspection systems provide a complete contamination detection solution for food, pharmaceutical and packaging manufacturers. Innovative technology detects glass, metal, stone and high-density plastics, even for products packaged in foil or metalized film. Our x-ray equipment gives manufacturers the assurance that Hazard Analysis and Critical Control Points (HACCP) principles are met. We offer more than a simple safety solution. With Zultec, simultaneously perform a wide-range of in-line quality checks including measuring mass, counting components, identifying missing or broken products, monitoring fill levels, inspecting seal integrity and checking for damaged packaging.Available in different models, our metal detectors are made for products ranging from small ready meals through to blocks of cheese, soups, sauces, meat, poultry and pharmaceutical pills and tablets.

 

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